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Insumbi tophammer service center atlas copco powerroc t50

Atlas Copco PowerROC T50 Service

Atlas Copco PowerROC T50 For large-scale quarries, and open pit mining,

The drilling applications best suited for the PowerROC T50 Atlas Copco is, Road building, Trenching, Construction, Open pit mines as well as limestone, cement and aggregate quarries.

Atlas Copco (Epiroc) rock drill used on the T50 is fitted with a COP 3060 hydraulic drifter which is a perfect match for T60 drill steels and the optional use of the proven Epiroc COP 4050 hydraulic drifter for more kw power. Both rock drills are equipped with a floating double dampening system to ensure excellent rock contact and service life.

Atlas Copco PowerROC T50 is also equipped with an Atlas Copco air compressor that provides more air than any other tophammer drill rig in the market. With the possibility to change between two stroke settings (frequency of blows) the drill rig can be adjusted to suit the rock conditions at hand.

TECHNICAL DATA PowerRoc T50 Drill rig

Main application areaMining ; Quarrying, Large Construction sites
Drilling methodTophammer
Hole diameter102 mm – 152 mm
Product familyPowerROC
Rock drill/ DTH hammer sizeCOP 3060 or COP 4050
Maximum hole depth36 m
EngineCAT C9.3 – 261 kW (350 HP)
Air capacity (FAD)232 l/s
Epiroc PowerROC T50 Specifications

Atlas Copco Drill rig Service Center

Insumbi Technical Business

All drill rigs need to be serviced regularly to keep drilling at peak performance and to Atlas Copco Epiroc standards.

Insumbi has a dedicated trained team of technicians to service and repair your Atlas Copco Drill Rigs to keep your Drill rigs running at peak performance.

We can handle Minor and Major service to complete overhauls on your surface and under ground drill rigs.

We can also fully overhaul Atlas Copco, Sandvik, Furukawa, Everdigm Drill rigs.

Full service and overhaul of the Atlas Copco PowerRoc T50 Drill Rig

Before Repair PowerRoc T50

After Repairs PowerRoc T50

Drifter Repair Epiroc Rock drill COP 3060

Insumbi Specialises in the repair and servicing of Atlas Copco Epiroc Hydraulic drifters. Our trained technicians can preform 400hrs and 800hrs Service and full overhauls on all Atlas Copco COP Drifters even drifters that have deemed uneconomical to repair by OEM.

We preformed a Minor service on the COP 3060 and charging of accumulators.

Engine Service CAT C9.3B

Minor and Major service preformed on all caterpillar engines on the PowerROC T50

Other service we preformed on PowerROC T50
  • Undercarriage Inspection and Repairs
  • Body work repair and spray paint
  • New safety Sticker Kit
  • Mast Repair
  • Hydraulic hose and fittings replace
  • Electrical Service and replace harnesses
  • Glass Windscreen replace
  • Drill Testing and Drill Rig Commissioning

Insumbi Drill Rig Service Center keeps your TopHammer or Underground Boomers drilling with less down time . By maximizing performance throughout the lifetime of your equipment drastically increase production and profits.
We focus on safety, productivity and reliability.

Montabert underground Drifter repairs

Hydraulic Drifter Specialist

What is a hydraulic Drifter?

You get two main types of Drifters also known as a Rock Drill – Hydraulic Drifter and Pneumatic Drifter (air). In this article we will be focusing on the HYDRAULIC DRIFTER used on Drill Rigs for Surface and Underground mining activities.

A hydraulic Drifter or Rock Drill is a high frequency hammer that uses shock wave transmission (Percussion), Rotation torque and water/air flushing to allow a drill bit to penetrate rocks. With years of advancement in materials and hydraulic technology there isn’t a cheaper, safer and faster way to drill into rocks to depths of 2m to 24m vertically or horizontally.

Below is a video on basic drilling principles that are applicable to surface and underground drilling.

Feed – Percussion – Rotation – Flushing

Basic drilling Principles

Where are Hydraulic Drifters used?

Surface and Underground Drill rigs

Surface Mining and Underground Mining

There are two main types of Drill rigs that use hydraulic drifters, Top hammer drills: Crawler drills that are used for opencast mining; and Drill jumbos that are used for operations such as tunnel and production drilling. Both types are mainly used to drill holes for charging explosives for blasting or roof support for safety.

Surface Drilling
Underground Drilling

Surface Drill Rigs

Open cast mines – Quarries – Construction sites:

Top Hammer

Montabert CPA

CPA – Excavator Mounted Drill Attachment

Crawler Drill Rig

Shaft Sinking

Underground Drill Rigs

Single Boom – Tunneling and Production Drilling

Double Boomer – Tunneling and Production Drilling

Rail track Mounted Boomer

Roof Bolting

Cable bolters and Rock Reinforcement

Hole Diameter:

Also know as bore diameter (Internal Diameter): Hole Diameter varies depending on application, drifter power (kw) and rock hardness. On average hydraulic drifter can drill holes diameters ranging from +/- 24mm to 178mm.

Hydraulic Drifter Maintenance at Insumbi:

Hydraulic drifter Repairs

Hourly Maintenance is key:

When drilling the drifter begins to wear on certain internal components, there are strict hourly service intervals that when done saves companies money on repairs and catastrophic failures in the future.

The only way a Drilling Contractors/Mines or Construction Sites can save money on repairs is a strict a maintenance schedule for all drifters and drill Rigs.

Daily Maintenance should be carried out by a qualified site mechanics that have gone through our training course.

Drill Operators should be certified and re-certified when there has been site abuse identified through our rigorous failure reports and oil analysis that we issue to our customers.

Preventative Maintenance

400hr 800hr 1000 hr

That’s where Insumbi Technical Business fits in.

All our customers drifters that are in for repairs are placed on hourly maintenance. This allows us to build a history file on your hydraulic Drifter. Planned maintenance allows Insumbi to hold stock for quick repair turn around times and less down time.

Our extensive knowledge in the drilling industry and years of experience on Surface/Underground mines makes our service team the Leaders in Hydraulic Drifter Repairs. Our highly trained technicians will maintain and service your drifters while saving you down time and money.

  • We use OEM parts and Superior replacement parts.
  • For extended quality all Drifters are dyno tested to simulate drilling environment. Performance is recorded to note which drifters are underperforming.
  • All repairs and spares comes with OEM equivalent warranty

Insumbi Service Centre repairs the following drifters:

Insumbi Montabert
Insumbi Technical Business is Montabert Approved

Montabert Drifter Repair

HC20 HC25 HC50 HC109 HC120 HC150 HC158 HC160

Sandvik (Tamrock) Rock Drill Repair

RD314 H200 HLX1 HLX5 RDX5 HL1500 HL1560 RD1840C

Atlas Copco (Epiroc) Drifter Repair

COP1838 COP1840

Furukawa Drifter Repair

HD700 Series and HD800 Series

Yamamoto YH Drifter Repair

YH85 YH135

TEI Drifter Repair

DM30 Repairs

Epiroc DM30 Repair

Atlas Copco Epiroc DM30 (Drill Master)

Atlas Copco’s rotary and DTH drill rig, DM30, used on surface mines and quarries for blasthole drilling in Africa and other parts of the world.

For more than 30 years, the Drill Master 30 drill rig – the smallest rotary and DTH model in the range – has retained its popularity among the world’s smaller mines and quarries.

Specially designed for drilling blastholes at a diameter range of 152 mm–200 mm (6 –7 ½ in) range to a maximum depth of 45 m (147 ft), this multi-pass rig has been a favorite choice for its productivity, but even more so for its ease of use and flexibility.

Epiroc DM30 Features

• A spacious one piece FOPS (Falling Object Protective Structure) rated cab with electric over hydraulic controls that are common with the DM series makes it easy to operate, especially for drillers who have experience in other DM series machines.

• The DM30 II is designed for mining and the structural components will hold up to the heavy duty cycles required in a mining drill.

• For single pass applications the DM30 II can achieve a clean hole depth of 7.9m (26 ft) and for multi pass depth can achieve depths of up to 44.5m (146 ft).

• The DM30 II compact design allows for easy transport between benches or even between mine properties.

Insumbi Epiroc DM30 Repairs:

With trained technicians we can repair and rebuild and service your DM30 Plant and restore it to its original state.

We accept repairs from allover South Africa and Africa.

DM30 full refurbishment and rebuild.

DM30 Repairs

Engine Overhual/Repairs – CAT C15 and CAT C18 engines

Pump drivetrain transmission (Funk) repairs

28000 – 59000 Triple Pump Drive

John Deere Funk Modular pump driver repairs

  • Modular design provides a choice of horsepower, torque, gear ratios, pump adapters, mounting options and more
  • Offers more than 5,000 configurations to meet countless equipment needs with quiet operation, performance and dependability
  • Operates from an independent mount, direct-engine mount or as a clutch-driven unit
  • Adapters are available in a variety of engine housings and flywheel sizes
  • Delivers a maximum input torque of 1,695 Nm (1,250 lbs.-ft.) and maximum input power of 522 kW (700 hp)
  • Features gear center of 203 mm (8 in.) and a spur gear with a ball bearing design

Power Head / Rotary Head Repairs

Power Head / Rotary Head repairs