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Sandvik rock drill repairs

Sandvik Rock Drill Repair

Sandvik Rock drill repair

Sandvik rock drill repairs:

At Insumbi service center we specialize in hydraulic drifter repairs done on Sandvik Rock drills. We have been the lead repairer of Rock drills in South Africa for the last 12 years.

Insumbi repairs all hydraulic Sandvik drifters used on Surface Drill rigs and Underground Drill Jumbos.

Pantera DP1600i OPEN PITUnder Ground Drilling sandvik
Surface and Underground Drifter repairs

Sandvik Drifter Dyno

Insumbi hydraulic dyno tester is used before and after drifter repairs. All data is saved to build up a performance history on every drifter.

On first inspections we run our Drifter Dyno Tester to do initial fault finding to determine under performance and by pass hydraulic leaks.

Drifter Dyno sandvik hl1560

Final Dyno once Rock drill has been repaired. Diagnostic sheet is printed and signed off by customers.

Dyno test the full range of Sandvik Rock drills


Rock Drill Repairs:

Drifter Repairs sandvik 1560 rock drill

Repairing a Sandvik HL1560 Rock Drill


We repair and maintane the full range of Sandvik Rock Drill drifters.

RD314 – H200 – HLX-1 – RDX5 – HLX-5 – HL700 – HL800 – HL1000 – HL1500 – HL1560 – RD1840C

  • Sandvik h200 rock drill
  • sandvik RD314 rock drill
  • sandvik HLX1 rock drill
  • sandvik HL710 rock drill
  • sandvik HL820t Rock drill
  • sandvik HL1560t rock dril

Sandvik rock drill spare parts:

Sandvik Piston

We supply Original SANDVIK rock drill spares and quality Replacement drifter spares.

  • Sandvik piston 154 141 88

All Insumbi repairs and spares warranty policy is OEM Equivalent.

Sandvik HL1560 Rock Drill Repairs
Sandvik rock drill repairs and spares

Sandvik HL1560 Rock Drill Repairs

Sandvik HL1560 Rock Drill Repairs
Sandvik HL1560 Rock Drill Repairs

Sandviks Hydraulic Rock Drill HL1560 also known as a Hydraulic Drifter or Hydraulic Hammer HL 1560T, 1560ST Part # (BG 003 613 94 bB). This is one of Sandviks larger and more powerfull (33kw) Rock Drills in the market, the HL1560T – HL1560ST Drifter is used on Sandviks Top Hammer drill rig called the Pantera DP1500i for surface mines – quarries and Construction sites.

TECHNICAL DATA HL1560 Drifter
Hole diameter89 – 127 mm (with rods)
89 – 152 mm (with tube rods)
Power class33kW
Percussion rate30 – 40 Hz
Operating pressure
Percussion
Rotation (max.)
90 – 200 bar
200 bar
Rotation motor typeOMT 400, OMT 500
Drill steelsT51, ST58, GT60, ST68
ShanksØ65 mm rods
Ø80 mm rods
Ø80 mm rods
Ø80 mm rods
T51 / ST58 / GT60 – 760
GT60 – 760
ST68 – 630
ST58 / ST68 – 635
Weight470 – 490 kg

Pantera DP1500i Drill Rig

The Pantera DP1500i Top Hammer drill rig is designed to bring a true productivity boost to surface top hammer drilling in quarries and mines. Based on the well-known DPi characteristics, the reformed drill rigs feature improvements that provide true power, fuel economy, more uptime hours and smooth flow of operation.

This is only achievable through the correct technical support provided by Insumbi Technical Business.

Insumbi Sandvik repairs and maintenance

Let Insumbi Service Centre keep your Sandvik Drill rigs running optimally and efficiently with our support you wont be left weeks with out drilling or technical support.

Insumbi Service Centre

Sandvik HL1560 Rock Drill Repairs

HL 1560 Drifter Repairs by Insumbi

Sandvik HL1560 Rock Drill Repairs done by Insumbi are preformed by qualified technicians that can identify and repair your Sandvik drifter in 48hours with a full OEM equivalent warranty.

As leaders in the hydraulic drifter industry you can trust our trained and qualified technicians to repair your Sandvik Drifter (Rock Drill). We repair Sandvik HL1560 in South Africa, Botswana, Namibia, Zambia, Zimbabwe, Mozambique, and Chile.

We use Sandvik Tamrock Original Spares and Superior Quality Replacement spares. Contact us info@insumbi.com

Supplier of New and Reconditioned HL1560 Drifters

When a drifter has been completely destroyed (Catastrophic failure) the customer has the option either to repair the drifter or purchase either a new HL1560 drifter or trade in their old destroyed drifter for a recon drifter.

All drifters supplied by Insumbi Technical Business are dyno tested on our in house hydraulic test bench and comes with OEM equivalent warranties.

HL1560 Dyno Test

Dyno Testing a Sandvik Hydraulic Drifter

All Drifter repairs on completion are dyno tested. We simulate working pressures and flow. Our hydraulic test bench allows us to identify failures and low performance. All drifters are signed off on completion by our customer or a engineer.

Drifters that are repaired or supplied by Insumbi are placed on a maintenance schedules, where we keep all records of the drifter. This allows us to build a history file of every drifter that comes into our factory. And hold certain parts for quick repair times.

Hydraulic Orbital Motor Repair:

Insumbi repairs all orbital motors that are used on Sandvik Drifters.

On the HL1560 drifter we repair and maintain the OMT400 – OMT500 Sauer Danfoss orbital motors repairs.

Cat Engine Repairs

Sandviks DPi1500 runs on either a CAT C9 or CAT C11 Engine.

  • Cat engine repairs

Let us maintain and overhaul your CAT engines . Accepted repairs and overhaul CAT engines from all over Southern Africa.

All engines are Dyno tested on completion and supplied with OEM equivalent warranty’s.

Montabert underground Drifter repairs

Hydraulic Drifter Specialist

What is a hydraulic Drifter?

You get two main types of Drifters also known as a Rock Drill – Hydraulic Drifter and Pneumatic Drifter (air). In this article we will be focusing on the HYDRAULIC DRIFTER used on Drill Rigs for Surface and Underground mining activities.

A hydraulic Drifter or Rock Drill is a high frequency hammer that uses shock wave transmission (Percussion), Rotation torque and water/air flushing to allow a drill bit to penetrate rocks. With years of advancement in materials and hydraulic technology there isn’t a cheaper, safer and faster way to drill into rocks to depths of 2m to 24m vertically or horizontally.

Below is a video on basic drilling principles that are applicable to surface and underground drilling.

Feed – Percussion – Rotation – Flushing

Basic drilling Principles

Where are Hydraulic Drifters used?

Surface and Underground Drill rigs

Surface Mining and Underground Mining

There are two main types of Drill rigs that use hydraulic drifters, Top hammer drills: Crawler drills that are used for opencast mining; and Drill jumbos that are used for operations such as tunnel and production drilling. Both types are mainly used to drill holes for charging explosives for blasting or roof support for safety.

Surface Drilling
Underground Drilling

Surface Drill Rigs

Open cast mines – Quarries – Construction sites:

Top Hammer

Montabert CPA

CPA – Excavator Mounted Drill Attachment

Crawler Drill Rig

Shaft Sinking

Underground Drill Rigs

Single Boom – Tunneling and Production Drilling

Double Boomer – Tunneling and Production Drilling

Rail track Mounted Boomer

Roof Bolting

Cable bolters and Rock Reinforcement

Hole Diameter:

Also know as bore diameter (Internal Diameter): Hole Diameter varies depending on application, drifter power (kw) and rock hardness. On average hydraulic drifter can drill holes diameters ranging from +/- 24mm to 178mm.

Hydraulic Drifter Maintenance at Insumbi:

Hydraulic drifter Repairs

Hourly Maintenance is key:

When drilling the drifter begins to wear on certain internal components, there are strict hourly service intervals that when done saves companies money on repairs and catastrophic failures in the future.

The only way a Drilling Contractors/Mines or Construction Sites can save money on repairs is a strict a maintenance schedule for all drifters and drill Rigs.

Daily Maintenance should be carried out by a qualified site mechanics that have gone through our training course.

Drill Operators should be certified and re-certified when there has been site abuse identified through our rigorous failure reports and oil analysis that we issue to our customers.

Preventative Maintenance

400hr 800hr 1000 hr

That’s where Insumbi Technical Business fits in.

All our customers drifters that are in for repairs are placed on hourly maintenance. This allows us to build a history file on your hydraulic Drifter. Planned maintenance allows Insumbi to hold stock for quick repair turn around times and less down time.

Our extensive knowledge in the drilling industry and years of experience on Surface/Underground mines makes our service team the Leaders in Hydraulic Drifter Repairs. Our highly trained technicians will maintain and service your drifters while saving you down time and money.

  • We use OEM parts and Superior replacement parts.
  • For extended quality all Drifters are dyno tested to simulate drilling environment. Performance is recorded to note which drifters are underperforming.
  • All repairs and spares comes with OEM equivalent warranty

Insumbi Service Centre repairs the following drifters:

Insumbi Montabert
Insumbi Technical Business is Montabert Approved

Montabert Drifter Repair

HC20 HC25 HC50 HC109 HC120 HC150 HC158 HC160

Sandvik (Tamrock) Rock Drill Repair

RD314 H200 HLX1 HLX5 RDX5 HL1500 HL1560 RD1840C

Atlas Copco (Epiroc) Drifter Repair

COP1838 COP1840

Furukawa Drifter Repair

HD700 Series and HD800 Series

Yamamoto YH Drifter Repair

YH85 YH135

TEI Drifter Repair

Pantera DP1600i-INSUMBI-REPAIR

Sandvik TOP HAMMER XL

Sandvik Pantera DP1600i

Sandvik TOP HAMMER XL

Sandvik Top hammer XL is there latest innovation that’s making waves in the “Drill and Blast” industry. The new, Top Hammer XL drilling system consists of Pantera™ DP1600i drill rig, RD1840C rock drill and LT90 rock tools. It expands the limits for top hammer drilling, allowing you to drill blast holes from 140 to 178 mm (5½ to 7″) with the top hammer drilling method.

It fits perfectly for production drilling in large quarries or open pit mines.

RD1840C ROCK DRILL

The RD1840C Rock drill is Sandviks most powerful drifters on the market. 49 kW drilling power! Its robust design and well-balanced long piston percussion package are made especially for demanding circumstances. The long piston technology generates high-impact energy with optimum pulse form. This provides perfect drilling performance in large hole drilling without compromising the rock tools’ service life. The geometry and physical dimensions of the RD1840C rock drill have been optimized for the Top Hammer XL drilling system.

Sandvik TOP HAMMER XL Technical data
Hole diameter140-178 mm (5½-7)
Power class49 kW
Percussion rate39 Hz
Operating pressure
Percussion
Rotation (max.)

140-280 bar
150 bar (630cc)
110 bar (800cc)
Rotation motor size630 cc
800 cc
Drill steelsMF tube LT90, GT60
ShanksØ80mm / LT90
Ø800mm / GT60
Weight570 kg (1255 lbs)

Insumbi Technical Business Service Centre

Sandvik Rock Drill RD1840 repairs

Sandvik Drifter Repairs:

Let us support your drilling activities in Southern Africa.

Our qualified technicains can keep your Drill rig drilling at optimal performance with world class support from our Insumbi team.

Insumbi can maintain and repair your RD1840C Rock drill (Drifter). Our global reach allows us to repair your drifter at the fraction of the cost with an OEM Equivalent warranty.

CAT Engine Repair:

Sandvik Top hammer XL (Pantera DP1600i) runs on a Caterpillar Diesel Engine either a CAT C11 or CAT C9.3B.

Our team can Overhaul, Repair and Maintain your Cat Engines in South Africa

All Engines are Dyno tested and come with manufactures warranty.